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How much does it cost · sheet metal

Laser cutting and bending cost: the calculation step by step

Short answer: the price of a laser cut and bent sheet metal part is built from two times and a setup. The cutting time (cut length ÷ speed), the bending time (number of bends × time per bend), and the setup of each machine, paid once per batch. As a retail price, thin sheet of 1 to 3 mm cut by laser sells for €50 to €150 per square metre (source: Le Tandem (in French), 5 February 2025).

By the RFQdecoder team · updated 27 September 2026

How is the price of laser cutting calculated?

Cutting time = cut length ÷ cutting speed
Part price = material + cutting time × laser hourly rate + setup ÷ batch size

The cut length is the outer outline of the part plus the circumference of every hole. The speed depends on laser power, material, thickness and assist gas.

What is the laser cutting speed by thickness?

Mild steel, 3 kW fibre laserCutting speed
1 mm35 m/min
2 mm20 m/min
3 mm10 m/min
5 mm5 m/min
10 mm1.8 m/min

Source: LaserSpecHub, reviewed March 2026, oxygen cutting. With nitrogen, for oxide-free edges, speed drops by 30 to 40% according to the same source.

Example: a laser cut plate, from time to price

Example values: steel plate 300 × 200 × 2 mm, 4 holes of 10 mm, 3 kW fibre laser at €150/h, setup of 15 min per batch.

ItemCalculationResult
Cut lengthoutline 1,000 mm + 4 holes × π × 10 mm1.13 m
Cutting time1.13 m ÷ 20 m/min3.4 s
Cutting cost per parttime × €150/h€0.14
Setup, once per batch15 min × €150/h€37.50
Plate masssteel, 7.85 kg/dm³0.94 kg

How much does cutting cost by quantity?

QuantityCutting per part, excl. material
1 part€37.64
10 parts€3.89
50 parts€0.89
250 parts€0.29
1,000 parts€0.18

The cut itself costs €0.14 per part; for a one-off, the setup makes the price. Add the material: mass × price per kilo of sheet, offcuts included. Sheet utilisation ranges from 60 to 85% depending on geometry and nesting (DFMA (Boothroyd Dewhurst)).

How much does sheet metal bending cost?

Bending per part = (number of hits × time per hit + handling) × brake rate + setup ÷ batch size

QuoteBuddy (9 July 2026) publishes a worked example: a control-box lid with 4 bends, on a press brake at €90/h, with a 25 min setup (€37.50), about 12 s per hit and 30 s of handling per part, i.e. €3.15 per part.

QuantityBending per part
1 part€40.65
10 parts€6.90
50 parts€3.90
250 parts€3.30

Table taken from QuoteBuddy. It recalculates: €37.50 ÷ quantity + €3.15.

Which hourly rate and time benchmarks?

BenchmarkPublished valueSource
Laser cutting hourly rate$100 to $200/hDFMA (Boothroyd Dewhurst)
Laser cutting setup10 to 20 minDFMA (Boothroyd Dewhurst)
Press brake hourly rate$60 to $120/hDFMA (Boothroyd Dewhurst)
Time per bend15 to 45 sDFMA (Boothroyd Dewhurst)
Press brake setup10 to 40 minQuoteBuddy

What is the price per square metre of laser cut sheet?

ThicknessPublished average budget
Thin sheet, 1 to 3 mm€50 to €150 per m²
Medium sheet, 4 to 7 mm€150 to €300 per m²
Thick sheet, 8 mm and more€300 to €500 per m²

Source: Le Tandem (in French), 5 February 2025, French market. These are retail budgets: they give an order of magnitude, not the price of an industrial part in series.

How can you reduce the price of a sheet metal part?

  • Shorten the cut length: fewer holes, simple outlines, common edges between neighbouring parts.
  • Group orders: the setup is paid once per batch and is divided by the quantity.
  • Limit the number of bends and keep the same inside radius: a tool change adds a setup.
  • Choose the right thickness: in mild steel at 3 kW, going from 2 to 3 mm halves the speed.
  • Keep nitrogen for parts that need oxide-free edges.

What should you check in a sheet metal quote?

  • The material and thickness, and the price per kilo used, offcuts included or not.
  • The assist gas (oxygen or nitrogen) and the expected edge condition.
  • The number of bends, the radii and the angle tolerances.
  • The setups: counted once per order or at each delivery.
  • What is not included: deburring, painting, surface treatment, shipping.

Sources

  • LaserSpecHub, “Fiber Laser Cutting Speed Chart 2026”, reviewed March 2026.
  • DFMA (Boothroyd Dewhurst), “Sheet Metal Fabrication Cost Estimating: How Cost Works”, accessed 27 September 2026.
  • QuoteBuddy, “Press Brake Bending Cost: Pricing Bends, Setups and Hits”, 9 July 2026.
  • Le Tandem (in French), “Quel est le prix pour une tôle découpée au laser ?”, 5 February 2025.

Frequently asked questions

For a single part, the price depends mainly on cut length, thickness and the setup spread over the batch. As a retail price per square metre, Le Tandem publishes €50 to €150 for thin sheet of 1 to 3 mm, €150 to €300 from 4 to 7 mm and €300 to €500 from 8 mm upwards.

Cut length divided by cutting speed. The cut length is the outline of the part plus the circumference of every hole. On a 3 kW fibre laser, mild steel is cut at 20 m/min in 2 mm according to LaserSpecHub.

Because the setup (program, sheet, first trial) is paid once per batch. DFMA puts it at 10 to 20 minutes on a laser: on a single part it weighs far more than the cut itself.

A bend is counted in press brake time: DFMA gives 15 to 45 seconds per bend, on a brake at $60 to $120 per hour depending on tonnage. Add the brake setup, 10 to 40 minutes according to QuoteBuddy, spread over the batch.

In time, yes: LaserSpecHub gives a speed 30 to 40% lower with nitrogen, which leaves oxide-free edges. The same cut therefore takes more machine time.