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How much does it cost · welding

How much does a welded assembly cost?

Short answer: a welded assembly is priced by adding the material (net weight plus 8 to 20% waste), the shop hours (cutting, welding, fit-up), the finish and the transport, then the margin. In the example published by QuoteBuddy, a 180 kg welded frame costs €1,127 and sells for €1,409, or €7.83 per kilo.

By the RFQdecoder team · updated 27 September 2026

How is the price of a welded assembly calculated?

Material = net weight × (1 + waste) × price per kilo
Shop = cutting, welding and assembly hours × hourly rate of each station
Finish = area × price per m²
Cost = material + shop + finish + transport
Price = cost × (1 + markup)

Welding and its prep are often the largest labour block. A 25% markup on cost gives about 20% margin on the selling price.

What published benchmarks for welded fabrication?

BenchmarkPublished value
Price per kilo, simple fabrication€2.5 to €4
Price per kilo, medium complexity€4 to €7
Price per kilo, complex work€7 to €12 and more
Material waste above net weight8 to 20%
Usual markup15 to 30%
Markup on competitive commodity work10 to 15%

Source: QuoteBuddy.

Published example: an S275 steel welded frame

QuoteBuddy prices a simple welded frame in S275 profile and plate, painted and delivered locally. Here is its quote line by line.

ItemCalculationAmount
S275 steel, waste included180 kg × 1.12 × €1.20/kg€242
Sawing and drilling3.0 h × €55/h€165
Welding and prep5.5 h × €60/h€330
Assembly and fit-up2.5 h × €55/h€138
Blasting and 2-coat paint9 m² × €18/m²€162
Local transportflat rate€90
Cost€1,127
25% markup€1,127 × 0.25€282
Price€1,409

Published amounts, rounded to the euro. Welding and prep are 29% of cost, material 21%.

How can you reduce the cost?

  • Limit weld length: weld where strength requires it.
  • Use standard sections cut square to reduce sawing and prep.
  • Design for location: slots and tabs cut fit-up time.
  • Simplify the finish: one colour, one paint system.
  • Order in batches: jigs and setups spread over more parts.

What should you check in a quote?

  • The net weight and waste rate assumed.
  • The hours per station: cutting, welding, assembly.
  • The hourly rates applied.
  • The finish: process, area, number of coats.
  • The transport and the markup.

Sources

  • QuoteBuddy, “How to Quote Structural Steel Fabrication: A Complete Cost Guide”, 30 July 2026.

Frequently asked questions

QuoteBuddy publishes €2.5 to €4 per kilo for simple fabrication, €4 to €7 for medium complexity and €7 to €12 and more for complex work.

In the example published by QuoteBuddy, welding and prep weigh €330 out of €1,127 cost, or 29%, the largest labour item.

QuoteBuddy gives 8 to 20% above net weight; its example uses 12%.

QuoteBuddy gives a 15 to 30% markup on cost, 25% giving about 20% true margin, and 10 to 15% on competitive commodity work.

Add material with its waste, cutting, welding and assembly hours at their hourly rates, finish and transport, then apply the markup.

Price your welded assembly

Upload your PDF, DXF or STEP drawing: material, cutting, welding, finish and cost of each step, with every assumption shown.